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Semiconductor Manufacturing Tour
Table of Contents
The Chip-Making Process
Making the Wafer
The Mask-Making Process
Epitaxy
Photolithography Process
Oxidation & Exposure
Etch & Strip
Diffusion & Implant
Deposition
Oxidation
Interconnect - Vias
Interconnect - Metallization
Chemical Mechanical Planarization
Interconnect - Layers
Inspection & Measurement
Yield Impact.......
Test, Assembly & Packaging
Wafer Probe or Test
Memory Repair
Assembly & Packaging
Package Test
The Chip-Making Process
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Slide 12 of 22
Notes:
To connect to the transistor's terminals, aluminum is deposited on the surface and down into the via holes. Another lithographic masking step is performed to mask off the areas where aluminum should remain, then a metal etch is performed to remove the excess aluminum. This leaves the metallization contacting only those regions which are required by design.
Another oxide layer is deposited on top of the aluminum to electrically isolate it from subsequent steps. Note that each time a deposition or etch process step is performed, the surface contours get more developed and are often exaggerated.
These surface contours create obstacles or steps which make it difficult to lay down subsequent metal layers. They also make it difficult to spin on photoresist evenly and control the depth of focus for exposure. For these reasons, it is highly desirable to smooth the surface between process steps....
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